Modeling of heat transfer in rotational molding

Article

Banerjee, S., Yan, W. and Bhattacharyya, D.. 2008. "Modeling of heat transfer in rotational molding." Polymer Engineering and Science. 48 (11), pp. 2188-2197. https://doi.org/10.1002/pen.21164
Article Title

Modeling of heat transfer in rotational molding

ERA Journal ID1692
Article CategoryArticle
AuthorsBanerjee, S. (Author), Yan, W. (Author) and Bhattacharyya, D. (Author)
Journal TitlePolymer Engineering and Science
Journal Citation48 (11), pp. 2188-2197
Number of Pages10
Year2008
PublisherJohn Wiley & Sons
Place of PublicationUnited States
ISSN0032-3888
1548-2634
Digital Object Identifier (DOI)https://doi.org/10.1002/pen.21164
Web Address (URL)https://4spepublications.onlinelibrary.wiley.com/doi/10.1002/pen.21164
Abstract

Rotational molding is a process for manufacturing hollow or open-sided plastic products using a rotating mold subjected to heating and then cooling. The process is attractive for the production of stress-free objects at a competitive cost. In this article, a modified model for heat transfer in rotational molding is proposed, which assumes that the heat transfer at the mold-powder interface is because of convection, whereas the powder particles are heated up by conduction. Heat transfer through the mold-air contact is also included. A source-based formulation is used for modeling the layer-by-layer nonisothermal deposition of plastic. The reduced heat transfer due to warpage is calculated by using a modified heat transfer coefficient. Good overall agreement is found between the cycle times as predicted by the model and the experimental data. The model is then used for calculating the cycle time for particulate composites, based on their effective properties. A reduction in the cycle time is observed in the case of reinforced composites. This is attributed to the increase in thermal conductivity of the particulate composites and the reduced mass fraction of the polymer. Numerical calculations of the cycle time for the glass-bead reinforced composites are found to be in good agreement with the experimental results.

Keywordscarbon fiber reinforced plastics; conducting polymers; forming; heat exchangers; heat transfer; heating equipment; molding; molds; numerical analysis; plastic molds; plastic products; polymer matrix composites; polymeric glass; powders; thermoanalysis; thermoelectricity
Contains Sensitive ContentDoes not contain sensitive content
ANZSRC Field of Research 2020401408. Manufacturing processes and technologies (excl. textiles)
401205. Experimental methods in fluid flow, heat and mass transfer
401609. Polymers and plastics
Public Notes

Files associated with this item cannot be displayed due to copyright restrictions.

Byline AffiliationsUniversity of Auckland, New Zealand
Institution of OriginUniversity of Southern Queensland
Permalink -

https://research.usq.edu.au/item/q2vq1/modeling-of-heat-transfer-in-rotational-molding

Log in to edit
  • 1801
    total views
  • 6
    total downloads
  • 1
    views this month
  • 0
    downloads this month

Export as

Related outputs

A technical review of crystalline silicon photovoltaic module recycling
Sanathi, Radhesh, Banerjee, Sourish and Bhowmik, Shantanu. 2024. "A technical review of crystalline silicon photovoltaic module recycling." Solar Energy. 281. https://doi.org/10.1016/j.solener.2024.112869
On the vibrational behavior of the conventional and hetero-junction carbon nanotubes
Ghavamian, Ali, Banerjee, Sourish, Rahmandoust, Moones and Öchsner, Andreas. 2024. "On the vibrational behavior of the conventional and hetero-junction carbon nanotubes." Materials Today Communications. 39. https://doi.org/10.1016/j.mtcomm.2024.108656
Bond behaviour of smooth surface GFRP pultruded profiles with cement grout
Abdullah Mamun, Ferdous, Wahid, Banerjee, Sourish and Manalo, Allan. 2024. "Bond behaviour of smooth surface GFRP pultruded profiles with cement grout." Case Studies in Construction Materials. 20. https://doi.org/10.1016/j.cscm.2024.e02891
Impact of Spectral Shift Quality (SSQ) on Fibre Optic Sensor Readings in Reinforced Concrete Beams
Udagedara, U. M. N., Herath, H. M. C. M., Henarachchi, N. K., Sooriyaarachchi, H. P., Banerjee, S. and Epaarachchi, J. A.. 2023. "Impact of Spectral Shift Quality (SSQ) on Fibre Optic Sensor Readings in Reinforced Concrete Beams." 14th International Workshop on Structural Health Monitoring. Stanford University, Stanford, CA 12 - 14 Sep 2023 United States. DEStech Publications, Inc.
An investigation of the use of embedded FBG sensors to measure temperature and strain inside a concrete beam during the curing period and strain measurements under operational loading
Fernando, C., Bernier, A., Banerjee, S., Kahandawa, G. and Eppaarchchi, J.. 2017. "An investigation of the use of embedded FBG sensors to measure temperature and strain inside a concrete beam during the curing period and strain measurements under operational loading." Chiu, Wing Kong, Galea, Steve, Mita, Akira and Takeda, Nobuo (ed.) 6th Asia Pacific Workshop on Structural Health Monitoring (APWSHM 2016). Hobart, Australia 07 - 09 Dec 2016 Netherlands. Elsevier. https://doi.org/10.1016/j.proeng.2017.04.500
An Investigation into the Use of Ultrasonic Wave Transmission Techniques to Evaluate Air Voids in Asphalt
Zargar, Majid, Banerjee, Sourish, Bullen, Frank and Ayers, Ron. 2018. "An Investigation into the Use of Ultrasonic Wave Transmission Techniques to Evaluate Air Voids in Asphalt." Pradhan, Biswajeet (ed.) 1st Global Civil Engineering Conference (GCEC 2017). Kuala Lumpur, Malaysia 26 - 28 Jul 2017 Singapore. https://doi.org/10.1007/978-981-10-8016-6_103
Fibre-reinforced polymer (FRP) repair systems for corroded steel pipelines
Sirimanna, C. S., Manalo, A. C., Karunasena, W., Banerjee, S. and McGarva, L.. 2015. "Fibre-reinforced polymer (FRP) repair systems for corroded steel pipelines." Karbhari, Vistasp M. (ed.) Rehabilitation of pipelines using fibre-reinforced polymer (FRP) composites. United Kingdom. Woodhead Publishing Limited. pp. 267-285
Challenges of teaching engineering analysis software to distance education students
Banerjee, Sourish, Karunasena, Warna and Kist, Alexander A.. 2016. "Challenges of teaching engineering analysis software to distance education students." Smith, Scott, Lim, Yee Yan, Bahadori, Alireza, Lake, Neal, Padilla, Ricardo Vasquez, Rose, Andrew and Doust, Ken (ed.) 27th Annual Conference of the Australasian Association for Engineering Education (AAEE 2016). Coffs Harbour, Australia 04 - 07 Dec 2016 Lismore, Australia.
Synthesis of graphene-based polymeric nanocomposites
Banerjee, S., Lee, J. H., Kuila, T. and Kim, N. H.. 2015. "Synthesis of graphene-based polymeric nanocomposites." Dong, Yu, Umer, Rehan and Lau, Alan Kin-Tak (ed.) Fillers and reinforcements for advancednanocomposites. United Kingdom. Woodhead Publishing Limited. pp. 133-155
Analysis of retrofitted corroded steel pipes using internally bonded FRP composite repair systems
Sirimanna, C. S., Banerjee, S., Karunasena, W., Manalo, A. C. and McGarva, L.. 2015. "Analysis of retrofitted corroded steel pipes using internally bonded FRP composite repair systems." Australian Journal of Structural Engineering. 16 (3), pp. 187-198. https://doi.org/10.1080/13287982.2015.1092681
On the mechanical properties of hierarchical lattices
Banerjee, Sourish. 2014. "On the mechanical properties of hierarchical lattices." Mechanics of Materials. 72, pp. 19-32. https://doi.org/10.1016/j.mechmat.2014.01.009
Mechanical properties of a bamboo charcoal reinforced polylactic acid composite
Ho, M. P., Wang, H., Lau, K. T., Jayaraman, K. and Bhattacharyya, D.. 2012. "Mechanical properties of a bamboo charcoal reinforced polylactic acid composite." Jaafar, M., Azura, A. R., Leong, K. H. and Leong, A. Y. (ed.) 8th Asian-Australasian Conference on Composite Materials (ACCM 2012): Composites: Enabling Tomorrow's Industry Today. Kuala Lumpur, Malaysia 06 - 08 Nov 2012 Kowloon, Hong Kong.
Mechanical properties of an injected silk fibre reinforced PLA composite
Ho, Mei-Po, Lau, Kin-tak, Wang, Hao and Bhattacharyya, Debes. 2011. "Mechanical properties of an injected silk fibre reinforced PLA composite." Bhattacharyya, D., Lin, R. J. T. and Srivatsan, T. S. (ed.) 19th International Symposium on Processing and Fabrication of Advanced Materials (PFAM XIX). Auckland, New Zealand 14 - 17 Jan 2011 Auckland, New Zealand.
Assessing heat-treatment effects on bovine cortical bones by nanoindentation
Lau, Mei-ling, Lau, Kin-tak, Ku, Harry, Bahattacharyya, Debes and Lee, Joong-Hee. 2012. "Assessing heat-treatment effects on bovine cortical bones by nanoindentation ." Advanced Materials Research. https://doi.org/10.4028/www.scientific.net/AMR.410.110
Creep response of polymeric honeycombs
Banerjee, Sourish. 2011. "Creep response of polymeric honeycombs." Bhattacharyya, D., Lin, R. J. T. and Srivatsan, T. S. (ed.) 19th International Symposium on Processing and Fabrication of Advanced Materials (PFAM XIX). Auckland, New Zealand 14 - 17 Jan 2011 Auckland, New Zealand.
Compressive behavior of fibre reinforced honeycomb cores
Rao, Sanjeev, Banerjee, Sourish, Jayaraman, Krishnan and Bhattacharyya, Debes. 2010. "Compressive behavior of fibre reinforced honeycomb cores." Dattaguru, B., Gopalakrishnan, S. and Aatre, K. (ed.) 2008 IUTAM Symposium on Multi-Functional Material Structures and Systems. Bangalore, India 10 - 12 Dec 2008 United States. https://doi.org/10.1007/978-90-481-3771-8_22
Shear strength optimization of reinforced honeycomb core materials
Banerjee, S., Battley, M. and Bhattacharyya, D.. 2010. "Shear strength optimization of reinforced honeycomb core materials." Mechanics of Advanced Materials and Structures. 17 (7), pp. 542-552. https://doi.org/10.1080/15376490903398714
Optimal design of sandwich panels made of wood veneer hollow cores
Banerjee, S. and Bhattacharyya, D.. 2011. "Optimal design of sandwich panels made of wood veneer hollow cores." Composites Science and Technology. 71 (4), pp. 425-432. https://doi.org/10.1016/j.compscitech.2010.12.011
Characteristics of a silk fibre reinforced biodegradable plastic
Ho, Mei-Po, Lau, Kin-Tak, Wang, Hao and Bhattacharyya, Debes. 2011. "Characteristics of a silk fibre reinforced biodegradable plastic." Composites Part B: Engineering. 42 (2), pp. 117-122. https://doi.org/10.1016/j.compositesb.2010.10.007
The applicability of the effective medium theory to the dynamics of cellular beams
Banerjee, Sourish and Bhaskar, Atul. 2009. "The applicability of the effective medium theory to the dynamics of cellular beams." International Journal of Mechanical Sciences. 51 (8), pp. 598-608. https://doi.org/10.1016/j.ijmecsci.2009.06.001
On the degree of crystallinity from DSC in the case of multiple melting of synthetic polymers
Fakirov, S., Banerjee S. and Lin, R. J. T.. 2007. "On the degree of crystallinity from DSC in the case of multiple melting of synthetic polymers." Journal of Macromolecular Science Part B: Physics. 46 (2), pp. 317-320. https://doi.org/10.1080/00222340601067103
The use and limitations of continuum modes for response calculations of cellular structures
Banerjee, Sourish and Bhaskar, Atul. 2007. "The use and limitations of continuum modes for response calculations of cellular structures." Journal of Sound and Vibration. 302 (3), pp. 457-470. https://doi.org/10.1016/j.jsv.2006.09.032
Free vibration of cellular structures using continuum modes
Banerjee Sourish and Bhaskar, Atul. 2005. "Free vibration of cellular structures using continuum modes." Journal of Sound and Vibration. 287 (1-2), pp. 77-100. https://doi.org/10.1016/j.jsv.2004.10.051
Vibration of beams made up of cellular material
Banerjee, Sourish and Bhaskar, Atul. 2003. "Vibration of beams made up of cellular material." Cartmell, M. (ed.) 5th International Conference on Modern Practice in Stress and Vibration Analysis. Glasgow, Scotland 09 - 11 Sep 2003 Switzerland. Scientific.Net. https://doi.org/10.4028/www.scientific.net/msf.440-441.337