The increasing energy demand and more stringent legislation on engine pollutant emissions with the use of carbon-neutral fuels have motivated the use of bio-alcohols such as butanol (B). Because butanol-acetone (BA) and acetone-butanol-ethanol (ABE) are intermediate mixtures in bio-butanol production, they present cost benefits compared to butanol production as a consequence of reduced energy consumption and recovery processes. This study investigated the effect of using bio-alcohol additives with neat diesel (D) or biodiesel (Bd) on macroscopic spray characteristics, engine performance and emission concentration. The spray tests were carried out in a constant volume vessel (CVV) under different injection conditions using a high-speed camera. Engine tests were conducted using a single-cylinder direct injection (DI) diesel engine at three engine speeds (1400, 2000 and 2600 rpm) and two compression ratios (18:1 and 19:1) at full load. Spray characteristics were altered to provide for more favourable combustion using bioalcohol as an additive to D or Bd due to the low viscosity of bioalcohol which resulted in increasing both the spray penetration length and spray volume. Therefore, spray atomisation and evaporation rates could be improved. Thus, an efficient diesel engine performance can be achieved as a result of controlling injection characteristics, especially when using a promising additive like butanol or BA blended with D or Bd. Moreover, the experimental results of testing bio-alcohol with diesel showed that 10% normal-butanol-acetone (n-BA)-90% D blend showed a slight improvement in brake power (BP). The highest peak in-cylinder pressure was measured for the iso-butanol-acetone (iso-BA)-D blends and lower carbon monoxide (CO) emissions than those of the equivalent n-BA-D blend while nitrogen oxides (NOx) and unburned hydrocarbons (UHC) emission levels of n-BA-diesel blends were lower than those of the equivalent iso-BA-D blends. By investigating the effects of n-BA and iso-BA-D blends on engine performance, the BA fermentation industry could be informed about the type of butanol that should be produced. Because the different isomers of butanol have different beneficial effects on engine operation, blending them together as an additive could yield all the individual benefits of each isomer. Testing a dual blend of iso-butanolnormal- butanol (iso-B-n-B) blended with D showed that the high dual blend ratios of 10% and 13% iso-B produced higher peak in-cylinder pressures and heat release rates (HRR) as well as a substantial reduction in CO emissions. The higher blend ratios of 10% and 13% n-B produced much lower UHC emissions. A slight reduction was found in NOx emissions when increasing either n-B or iso-B, with n-butanol slightly more effective. Therefore, a blend of n- and iso-butanol could be a promising alternative to a single isomer additive (iso/n-butanol) to optimise engine performance. Finally, BA as an additive to neat cottonseed biodiesel has been investigated in relation to spray characteristics and engine performance. The experimental results of the BA-biodiesel blend revealed that the peak in-cylinder pressure for 30% BA was comparable to D and higher than that of neat Bd. BP was slightly improved for 10% BA at an engine speed of 2000 rpm while specific fuel consumption (SFC) was not significantly higher for any of the BA-Bd blends because of the smaller heating value of BA. Comparing the effect on emissions of adding BA to Bd, increasing the amount of BA reduced NOx and CO compared to neat Bd, but increased UHC. The BA blend was found to be the best additive for D or Bd fuel compared to ABE or B in related to production cost, blend properties, engine performance and emissions. Thus, the BA blend is promising as an alternative renewable environmentally friendly additive, blended with neat D or Bd without diesel engine modification that could enhance spray characteristics, improve engine performance and reduce diesel engine emissions. |