3D-printed concrete: applications, performance, and challenges

Article


Siddika, Ayesha, Al Mamun, Md. Abdullah, Ferdous, Wahid, Saha, Ashish Kumer and Alyousef, Rayed. 2019. "3D-printed concrete: applications, performance, and challenges." Journal of Sustainable Cement-Based Materials. https://doi.org/10.1080/21650373.2019.1705199
Article Title

3D-printed concrete: applications, performance, and challenges

ERA Journal ID201155
Article CategoryArticle
AuthorsSiddika, Ayesha (Author), Al Mamun, Md. Abdullah (Author), Ferdous, Wahid (Author), Saha, Ashish Kumer (Author) and Alyousef, Rayed (Author)
Journal TitleJournal of Sustainable Cement-Based Materials
Number of Pages38
Year2019
PublisherTaylor & Francis
Place of PublicationUnited Kingdom
ISSN2165-0373
2165-0381
Digital Object Identifier (DOI)https://doi.org/10.1080/21650373.2019.1705199
Web Address (URL)https://www.tandfonline.com/doi/full/10.1080/21650373.2019.1705199
Abstract

Automatic construction systems have become the focus of the construction industry and research projects worldwide. Numerous technologies involving 3D printing (3DP) of concrete elements have been developed, and their application in construction projects has been growing. The 3DP in concrete construction is increasing due to its freedom in geometry, rapidness, formwork-less printing, low waste generation, eco-friendliness, cost-saving nature, and safety. Development of 3DP is not only limited to the earth but also gaining attention for building habitats in space. This study aims to present the technical, socio-economical, and environmental aspects related to 3DP of concrete structures for a systematic summation of the technology, guidelines, applications, challenges, and prospects of future research and market in the construction industry. This comprehensive review shows that challenges involved in 3D concrete printing should be analyzed further by researchers to enhance mechanical performance, durability, and sustainability and establish appropriate standard guidelines for printing structures.

Keywords3D printing, concrete, application, challenges, future market, future research direction
ANZSRC Field of Research 2020400510. Structural engineering
400505. Construction materials
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Byline AffiliationsPabna University of Science and Technology, Bangladesh
Rajshahi University of Engineering and Technology, Bangladesh
School of Civil Engineering and Surveying
Curtin University
Prince Sattam Bin Abdulaziz University, Saudi Arabia
Institution of OriginUniversity of Southern Queensland
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Ferdous, Wahid, Ngo, Tuan Duc, Nguyen, Kate T. Q., Ghazlan, Abdallah, Mendis, Priyan and Manalo, Allan. 2018. "Effect of fire-retardant ceram powder on the properties of phenolic-based GFRP composites." Composites Part B: Engineering. 155, pp. 414-424. https://doi.org/10.1016/j.compositesb.2018.09.032
Short-term flexural behaviour of concrete filled pultruded GFRP cellular and tubular sections with pin-eye connections for modular retaining wall construction
Ferdous, Wahid, Almutairi, Ahmed D., Huang, Yuan and Bai, Yu. 2018. "Short-term flexural behaviour of concrete filled pultruded GFRP cellular and tubular sections with pin-eye connections for modular retaining wall construction." Composite Structures. 206, pp. 1-10. https://doi.org/10.1016/j.compstruct.2018.08.025
Modular assembly of water-retaining walls using GFRP hollow profiles: Components and connection performance
Ferdous, Wahid, Bai, Yu, Almutairi, Ahmed D., Satasivam, Sindu and Jeske, Juri. 2018. "Modular assembly of water-retaining walls using GFRP hollow profiles: Components and connection performance." Composite Structures. 194, pp. 1-11. https://doi.org/10.1016/j.compstruct.2018.03.074
Flexural and shear behaviour of layered sandwich beams
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Fam, Amir. 2018. "Flexural and shear behaviour of layered sandwich beams." Construction and Building Materials. 173, pp. 429-442. https://doi.org/10.1016/j.conbuildmat.2018.04.068
Behaviour of composite sandwich panels bonded with epoxy polymer matrix for railway sleepers
Ferdous, Wahid. 2017. Behaviour of composite sandwich panels bonded with epoxy polymer matrix for railway sleepers. PhD Thesis Doctor of Philosophy. University of Southern Queensland. https://doi.org/10.26192/5c06151a8a82f
Behaviour of composite sandwich beams with different shear span-to-depth ratios
Ferdous, Wahid, Manalo, Allan and Aravinthan, Thiru. 2017. "Behaviour of composite sandwich beams with different shear span-to-depth ratios." Hao, Hong and Zhang, Chunwei (ed.) 24th Australasian Conference on the Mechanics of Structures and Materials (ACMSM24). Perth, Australia 06 - 09 Dec 2016 London, United Kingdom. https://doi.org/10.1201/9781315226460-34
Evaluation of an innovative composite railway sleeper for a narrow-gauge track under static load
Ferdous, Wahid, Manalo, Allan, Van Erp, Gerard, Aravinthan, Thiru and Ghabraie, Kazem. 2018. "Evaluation of an innovative composite railway sleeper for a narrow-gauge track under static load." Journal of Composites for Construction. 22 (2), pp. 1-13. https://doi.org/10.1061/(ASCE)CC.1943-5614.0000833
Bond behaviour of composite sandwich panel and epoxy polymer matrix
Ferdous, Wahid, Manalo, Allan and Aravinthan, Thiru. 2016. "Bond behaviour of composite sandwich panel and epoxy polymer matrix." Teng, Jin-Guang and Dai, Jian-Guo (ed.) 8th International Conference on Fibre-Reinforced Polymer (FRP) Composites in Civil Engineering (CICE 2016). Hong Kong, China 14 - 16 Dec 2016 Hong Kong.
Recent developments and applications of composite railway sleepers
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Remennikov, Alex. 2016. "Recent developments and applications of composite railway sleepers." Conference on Railway Excellence (CORE) 2016. Melbourne, Australia 16 - 18 May 2016
Bond behaviour of composite sandwich panel and epoxy polymer matrix: Taguchi design of experiments and theoretical predictions
Ferdous, Wahid, Manalo, Allan and Aravinthan, Thiru. 2017. "Bond behaviour of composite sandwich panel and epoxy polymer matrix: Taguchi design of experiments and theoretical predictions." Construction and Building Materials. 145, pp. 76-87. https://doi.org/10.1016/j.conbuildmat.2017.03.244
Effect of beam-column joint stiffness on the design of beams
Ferdous, Wahid. 2014. "Effect of beam-column joint stiffness on the design of beams." Smith, Scott (ed.) 23rd Australasian Conference on the Mechanics of Structures and Materials (ACMSM23). Byron Bay, Australia 09 - 12 Dec 2014 Lismore, Australia.
Effect of beam orientation on the static behaviour of phenolic core sandwich composites with different shear span-to-depth ratios
Ferdous, Wahid, Manalo, Allan and Aravinthan, Thiru. 2017. "Effect of beam orientation on the static behaviour of phenolic core sandwich composites with different shear span-to-depth ratios." Composite Structures. 168, pp. 292-304. https://doi.org/10.1016/j.compstruct.2017.02.061
Optimal polymer matrix coating for composite railway sleeper – analytic hierarchy process
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Van Erp, Gerard. 2015. "Optimal polymer matrix coating for composite railway sleeper – analytic hierarchy process." Wu, Zhishen, Wu, Gang and Wang, Xin (ed.) Joint Conference of the 12th International Symposium on Fiber Reinforced Polymers for Reinforced Concrete Structures (FRPRCS-12) & the 5th Asia-Pacific Conference on Fiber Reinforced Polymers in Structures (APFIS-2015). Nanjing, China 14 - 16 Dec 2015 China.
Thermo-mechanical behaviour of epoxy based polymer matrix
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Van Erp, Gerard. 2015. "Thermo-mechanical behaviour of epoxy based polymer matrix." 27th Biennial National Conference of the Concrete Institute of Australia (Concrete 2015) in conjunction with the 69th RILEM Week: Construction Innovations, Research into Practice. Melbourne, Australia 30 Aug - 02 Sep 2015 Sydney, Australia.
Effect of ultraviolet radiation on the physical and mechanical properties of polymer matrix
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Van Erp, Gerard. 2015. "Effect of ultraviolet radiation on the physical and mechanical properties of polymer matrix." 27th Biennial National Conference of the Concrete Institute of Australia (Concrete 2015) in conjunction with the 69th RILEM Week: Construction Innovations, Research into Practice. Melbourne, Australia 30 Aug - 02 Sep 2015 Sydney, Australia.
Design of epoxy resin based polymer concrete matrix for composite railway sleeper
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Van Erp, Gerard. 2014. "Design of epoxy resin based polymer concrete matrix for composite railway sleeper." Smith, Scott T. (ed.) 23rd Australasian Conference on the Mechanics of Structures and Materials (ACMSM23). Byron Bay, Australia 09 - 12 Dec 2014 Lismore, Australia.
Properties of epoxy polymer concrete matrix: Effect of resin-to-filler ratio and determination of optimal mix for composite railway sleepers
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Van Erp, Gerard. 2016. "Properties of epoxy polymer concrete matrix: Effect of resin-to-filler ratio and determination of optimal mix for composite railway sleepers." Construction and Building Materials. 124, pp. 287-300. https://doi.org/10.1016/j.conbuildmat.2016.07.111
Composite railway sleepers: new developments and opportunities
Ferdous, Wahid, Aravinthan, Thiru, Manalo, Allan and Van Erp, Gerard. 2015. "Composite railway sleepers: new developments and opportunities." 11th International Heavy Haul Association Conference: Operational Excellence (IHHA 2015). Perth, Australia 21 - 24 Jun 2015 United States.
Structural performance of heavy duty composite railway sleeper
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Van Erp, Gerard. 2015. "Structural performance of heavy duty composite railway sleeper." 11th International Heavy Haul Association Conference: Operational Excellence (IHHA 2015). Perth, Australia 21 - 24 Jun 2015
Composite railway sleepers – recent developments, challenges and future prospects
Ferdous, Wahid, Manalo, Allan, Van Erp, Gerard, Aravinthan, Thiru, Kaewunruen, Sakdirat and Remennikov, Alex. 2015. "Composite railway sleepers – recent developments, challenges and future prospects." Composite Structures. 134, pp. 158-168. https://doi.org/10.1016/j.compstruct.2015.08.058
Geopolymer concrete-filled pultruded composite beams: concrete mix design and application
Ferdous, Wahid, Manalo, Allan, Khennane, Amar and Kayali, Obada. 2015. "Geopolymer concrete-filled pultruded composite beams: concrete mix design and application." Cement and Concrete Composites. 58, pp. 1-13. https://doi.org/10.1016/j.cemconcomp.2014.12.012
Review of failures of railway sleepers and its consequences
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Remennikov, Alex. 2014. "Review of failures of railway sleepers and its consequences." Li, Chun Qing, Setunge, Sujeeva and de Silva, Saman (ed.) 1st International Conference on Infrastructure Failures and Consequences (ICIFC 2014). Melbourne, Australia 16 - 20 Jul 2014 Melbourne, Australia.
Composite railway sleeper: a cost effective and eco-friendly alternative
Ferdous, Wahid, Manalo, Allan, Aravinthan, Thiru and Van Erp, Gerard. 2014. "Composite railway sleeper: a cost effective and eco-friendly alternative." IEEE Australia and New Zealand Student and Young Professional Congress (ANZSCON 2014). Brisbane, Australia 03 - 05 Jul 2014
Failures of mainline railway sleepers and suggested remedies – review of current practice
Ferdous, Wahid and Manalo, Allan. 2014. "Failures of mainline railway sleepers and suggested remedies – review of current practice." Engineering Failure Analysis. 44, pp. 17-35. https://doi.org/10.1016/j.engfailanal.2014.04.020
Benefits of geopolymer concrete-filled FRP beams and its flexural behaviour
Ferdous, Wahid, Manalo, Allan, Khennane, Amar and Kayali, Obada. 2014. "Benefits of geopolymer concrete-filled FRP beams and its flexural behaviour." Australasian Composites Conference (CA 2014): Materials for a Lighter and Smarter World. Newcastle, Australia 07 - 09 Apr 2014 Melbourne, Australia.
Structural optimisation of composite railway sleeper
Ferdous, Wahid, Manalo, Allan and Van Erp, Gerard. 2014. "Structural optimisation of composite railway sleeper." Australasian Composites Conference (CA 2014): Materials for a Lighter and Smarter World. Newcastle, Australia 07 - 09 Apr 2014 Melbourne, Australia.