Understanding the buckling behaviour of steered tows in automated dry fibre placement (ADFP)

Article


Matveev, M. Y., Schubel, P. J., Long, A. C. and Jones, I. A.. 2016. "Understanding the buckling behaviour of steered tows in automated dry fibre placement (ADFP)." Composites Part A: Applied Science and Manufacturing. 90, pp. 451-456. https://doi.org/10.1016/j.compositesa.2016.08.014
Article Title

Understanding the buckling behaviour of steered tows in automated dry fibre placement (ADFP)

ERA Journal ID4882
Article CategoryArticle
AuthorsMatveev, M. Y. (Author), Schubel, P. J. (Author), Long, A. C. (Author) and Jones, I. A. (Author)
Journal TitleComposites Part A: Applied Science and Manufacturing
Journal Citation90, pp. 451-456
Number of Pages6
Year2016
PublisherElsevier
Place of PublicationUnited Kingdom
ISSN1359-835X
1878-5840
Digital Object Identifier (DOI)https://doi.org/10.1016/j.compositesa.2016.08.014
Abstract

Technologies for automated fibre lay-up have proven their usefulness in composites manufacturing. Further development of the technologies, such as Automated Dry Fibre Placement (ADFP), allow further reduction of waste and increase of the design space through tow steering which enables creation of composites with tailored properties. Tow steering is, however, limited by possible defects such as wrinkles which result from mismatch of fibre length and steering path. This paper addresses wrinkle formation at different steering radii and provides a closed-form solution for the problem. Experimental results are used for estimation of the model parameters and validation of the model. An analytical framework is used to explore effects of processing parameters on defect formation. It was found that the tack stiffness has the greatest influence on defect formation. Parametric studies showed that increase of the temperature within the admissible temperature window can improve the tack properties and hence improve the lay-up.

KeywordsADFP, buckling, composites, automation, defects, analytical modelling, process modelling, automated fibre Placement (AFP)
ANZSRC Field of Research 2020401602. Composite and hybrid materials
401408. Manufacturing processes and technologies (excl. textiles)
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Byline AffiliationsUniversity of Nottingham, United Kingdom
Institution of OriginUniversity of Southern Queensland
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Shah, Darshil U., Schubel, Peter J. and Clifford, Mike J.. 2013. "Can flax replace E-glass in structural composites? A small wind turbine blade case study." Composites Part B: Engineering. 52, pp. 172-181. https://doi.org/10.1016/j.compositesb.2013.04.027
Mechanical property characterization of aligned plant yarn reinforced thermoset matrix composites manufactured via vacuum infusion
Shah, Darshil U., Schubel, Peter J., Clifford, Mike J. and Licence, Peter. 2014. "Mechanical property characterization of aligned plant yarn reinforced thermoset matrix composites manufactured via vacuum infusion." Polymer-Plastics Technology and Engineering. 53 (3), pp. 239-253. https://doi.org/10.1080/03602559.2013.843710
Experimental determination and control of prepreg tack for automated manufacture
Crossley, R. J., Schubel, P. J. and Warrior, N. A.. 2011. "Experimental determination and control of prepreg tack for automated manufacture." Plastics Rubber and Composites. 40 (6-7), pp. 363-368. https://doi.org/10.1179/174328910X12777566997810
The tensile behaviour of off-axis plant fibre composites: an insight on the non-linear stress-strain response
Shah, Darshil U., Schubel, Peter J., Clifford, Mike J. and Licence, Peter. 2012. "The tensile behaviour of off-axis plant fibre composites: an insight on the non-linear stress-strain response." Polymer Composites. 33 (9), pp. 1494-1504. https://doi.org/10.1002/pc.22279
Time-temperature equivalence in the tack and dynamic stiffness of polymer prepreg and its application to automated composites manufacturing
Crossley, R. J., Schubel, P. J. and De Focatiis, D. S. A.. 2013. "Time-temperature equivalence in the tack and dynamic stiffness of polymer prepreg and its application to automated composites manufacturing." Composites Part A: Applied Science and Manufacturing. 52, pp. 126-133. https://doi.org/10.1016/j.compositesa.2013.05.002
A coupled structural and flow approach for numerical simulation of the light resin transfer moulding process. II: Fabric permeability and compaction characterisation, model results and a 6-kW wind turbine case study
Hutchinson, J. R. and Schubel, P. J.. 2014. "A coupled structural and flow approach for numerical simulation of the light resin transfer moulding process. II: Fabric permeability and compaction characterisation, model results and a 6-kW wind turbine case study." Journal of Reinforced Plastics and Composites. 33 (13), pp. 1237-1257. https://doi.org/10.1177/0731684414527806
A coupled structural and flow approach for numerical simulation of the light resin transfer moulding process. I: Model outline
Hutchinson, J. R., Schubel, P. J. and Said, R.. 2014. "A coupled structural and flow approach for numerical simulation of the light resin transfer moulding process. I: Model outline." Journal of Reinforced Plastics and Composites. 33 (14), pp. 1332-1338. https://doi.org/10.1177/0731684414527805
Furan matrix and flax fibre as a sustainable renewable composite: mechanical and fire-resistant properties in comparison to phenol, epoxy and polyester
Crossley, Richard, Schubel, Peter and Stevenson, Anthony. 2014. "Furan matrix and flax fibre as a sustainable renewable composite: mechanical and fire-resistant properties in comparison to phenol, epoxy and polyester." Journal of Reinforced Plastics and Composites. 33 (1), pp. 58-68. https://doi.org/10.1177/0731684413502108
On recycled carbon fibre composites manufactured through a liquid composite moulding process
Shah, Darshil U. and Schubel, Peter J.. 2016. "On recycled carbon fibre composites manufactured through a liquid composite moulding process." Journal of Reinforced Plastics and Composites. 35 (7), pp. 533-540. https://doi.org/10.1177/0731684415623652
Green Composite Materials
Wang, Hao, Schubel, Peter, Yi, Xiaosu, Zhu, Jin, Ulven, Chad and Qiu, Yiping. 2015. "Green Composite Materials." Advances in Materials Science and Engineering. 2015. https://doi.org/10.1155/2015/487416
Automated Finite Element Modelling of 3D Woven Textiles
Zeng, X. S., Long, A. C., Clifford, M. J., Iniotakis, C., Probst-Schendzielorz, S. and Schmitt, M. W.. 2010. "Automated Finite Element Modelling of 3D Woven Textiles." 3rd World Conference on 3D Fabrics and their Applications. 20 - 21 Apr 2011
CFD Flow Simulation for Impregnation of 3D Woven Reinforcements
Zeng, X., Endruweit, A., Long, A. C. and Clifford, M. J.. 2010. "CFD Flow Simulation for Impregnation of 3D Woven Reinforcements." International Conference on Textile Composites (TEXCOMP). United States. IOP Publishing.