Transverse permeability of dry fiber preforms manufactured by automated fiber placement

Article


Aziz, A. R., Ali, M. A., Zeng, X., Umer, R., Schubel, P. and Cantwell, W. J.. 2017. "Transverse permeability of dry fiber preforms manufactured by automated fiber placement." Composites Science and Technology. 152, pp. 57-67. https://doi.org/10.1016/j.compscitech.2017.09.011
Article Title

Transverse permeability of dry fiber preforms manufactured by automated fiber placement

ERA Journal ID4884
Article CategoryArticle
AuthorsAziz, A. R. (Author), Ali, M. A. (Author), Zeng, X. (Author), Umer, R. (Author), Schubel, P. (Author) and Cantwell, W. J. (Author)
Journal TitleComposites Science and Technology
Journal Citation152, pp. 57-67
Number of Pages11
Year2017
PublisherElsevier
Place of PublicationUnited Kingdom
ISSN0266-3538
1879-1050
Digital Object Identifier (DOI)https://doi.org/10.1016/j.compscitech.2017.09.011
Web Address (URL)http://www.sciencedirect.com/science/article/pii/S026635381731610X
Abstract

This work presents a correlation between the transverse permeability of a preform and the process variability of the automated dry fiber placement manufacturing technique. In this study, an experimental and numerical analysis of the dry tape preform, with a focus on its through-thickness permeability, has been undertaken. Geometric models, containing flow channels of two different width dry tape carbon preforms, have been created in the TexGen modeller. A Computational fluid dynamics (CFD) simulation has been undertaken to obtain the predicted through-thickness-permeability of the dry tape preform. A parametric study on the effect of different dry tape gap sizes on the permeability of the preform is presented. An in-situ compaction study, carried out in an X-CT machine, revealed that the gap sizes were irregular throughout the manufactured preforms. In addition, an experimental investigation of the through-thickness permeability, which is based on a saturated flow condition at a thickness corresponding to full vacuum pressure, is also presented. The permeability prediction based on the X-CT re-constructed geometric model has been validated using the experimental data. A further parametric study has revealed that the process variablity in automated dry fibre placement influences the through-thickness permeability by a factor of upto 5.

KeywordsModeling; Automated fiber placement; Layered structures; Resin flow
ANZSRC Field of Research 2020401602. Composite and hybrid materials
400101. Aerospace materials
401706. Numerical modelling and mechanical characterisation
Institution of OriginUniversity of Southern Queensland
Byline AffiliationsKhalifa University, United Arab Emirates
Centre for Future Materials
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Schubel, P.. 2011. "Cost analysis in using non-crimp fabric composites in engineering applications." Lomov, Stepan (ed.) Non-crimp fabric composites: manufacturing, properties and applications. United Kingdom. Woodhead Publishing Limited. pp. 494-510
Can flax replace E-glass in small wind turbine blades?
Shah, Darshil U. and Schubel, Peter J.. 2013. "Can flax replace E-glass in small wind turbine blades?" JEC Composites Magazine. 50 (78), pp. 34-37.
Automated geometric modelling of textile structures
Lin, Hua, Zeng, Xuesen, Sherburn, Martin, Long, Andrew C. and Clifford, Mike J.. 2011. "Automated geometric modelling of textile structures." Textile Research Journal. 82 (16), pp. 1689-1702. https://doi.org/10.1177/0040517511418562
Influence of boundary conditions on the ballistic performance of high-strength fabric targets
Zeng, X. S., Shim, V. P. W. and Tan, V. B. C.. 2006. "Influence of boundary conditions on the ballistic performance of high-strength fabric targets ." International Journal of Impact Engineering. 2 (1-4), pp. 631-642. https://doi.org/10.1016/j.ijimpeng.2005.06.011
Modelling inter-yarn friction in woven fabric armour
Zeng, X. S., Tan, V. B. C. and Shim, V. P. W.. 2006. "Modelling inter-yarn friction in woven fabric armour." International Journal for Numerical Methods in Biomedical Engineering. 66 (8), pp. 1309-1330. https://doi.org/10.1002/nme.1596
Multiscale modeling of polymers – the pseudo amorphous cell
Tan, V. B. C., Zeng, X. S., Deng, M., Lim, K. M. and Tay, T. E.. 2008. "Multiscale modeling of polymers – the pseudo amorphous cell." Computer Methods in Applied Mechanics and Engineering. 197 (6-8), pp. 536-554. https://doi.org/10.1016/j.cma.2007.08.006
Multiscale modeling of combined deterministic and stochastic fabric non-uniformity for realistic resin injection simulation
Endruweit, A., Zeng, X. and Long, A. C .. 2014. "Multiscale modeling of combined deterministic and stochastic fabric non-uniformity for realistic resin injection simulation ." Advanced Manufacturing: Polymer & Composites Science. 1 (1), pp. 3-15. https://doi.org/10.1179/2055035914Y.0000000002
Advanced geometry modelling for 3D woven fabrics in composites processing and performance analysis
Zeng, Xuesen, Brown, Louise P., Endruweit, Andreas, Matveev, Mikhail and Long, Andrew C.. 2013. "Advanced geometry modelling for 3D woven fabrics in composites processing and performance analysis." JEC Composites Magazine. 50 (82), pp. 55-60.
Large deformation modelling of tight woven fabric under high air pressure
Xiao, Xueliang, Long, Andrew, Lin, Hua and Zeng, Xuesen. 2015. "Large deformation modelling of tight woven fabric under high air pressure." Journal of Engineered Fibers and Fabrics. 10 (1), pp. 63-74.
A cost and performance comparison of LRTM and VI for the manufacture of large scale wind turbine blades
Hutchinson, J. R., Schubel, P. J. and Warrior, N. A.. 2011. "A cost and performance comparison of LRTM and VI for the manufacture of large scale wind turbine blades." Renewable Energy. 36 (2), pp. 866-871. https://doi.org/10.1016/j.renene.2010.07.025
The experimental determination of prepreg tack and dynamic stiffness
Crossley, R. J., Schubel, P. J. and Warrior, N. A.. 2012. "The experimental determination of prepreg tack and dynamic stiffness." Composites Part A: Applied Science and Manufacturing. 43 (3), pp. 423-434. https://doi.org/10.1016/j.compositesa.2011.10.014
Cost modelling in polymer composite applications: case study – analysis of existing and automated manufacturing processes for a large wind turbine blade
Schubel, P. J.. 2012. "Cost modelling in polymer composite applications: case study – analysis of existing and automated manufacturing processes for a large wind turbine blade." Composites Part B: Engineering. 43 (3), pp. 953-960. https://doi.org/10.1016/j.compositesb.2011.11.036
Hydroxyethylcellulose surface treatment of natural fibres: the new 'twist' in yarn preparation and optimization for composites applicability
Shah, Darshil U., Schubel, Peter J., Licence, Peter and Clifford, Mike J.. 2012. "Hydroxyethylcellulose surface treatment of natural fibres: the new 'twist' in yarn preparation and optimization for composites applicability." Journal of Materials Science. 47 (6), pp. 2700-2711. https://doi.org/10.1007/s10853-011-6096-1
Modelling the effect of yarn twist on the tensile strength of unidirectional plant fibre yarn composites
Shah, Darshil U., Schubel, Peter J. and Clifford, Mike J.. 2012. "Modelling the effect of yarn twist on the tensile strength of unidirectional plant fibre yarn composites." Journal of Composite Materials. 47 (4), pp. 425-436. https://doi.org/10.1177/0021998312440737
Determining the minimum, critical and maximum fibre content for twisted yarn reinforced plant fibre composites
Shah, Darshil U., Schubel, Peter J., Licence, Peter and Clifford, Mike J.. 2012. "Determining the minimum, critical and maximum fibre content for twisted yarn reinforced plant fibre composites." Composites Science and Technology. 72 (15), pp. 1909-1917. https://doi.org/10.1016/j.compscitech.2012.08.005
Fatigue life evaluation of aligned plant fibre composites through S-N curves and constant-life diagrams
Shah, Darshil U., Schubel, Peter J., Clifford, Mike J. and Licence, Peter. 2013. "Fatigue life evaluation of aligned plant fibre composites through S-N curves and constant-life diagrams." Composites Science and Technology. 74, pp. 139-149. https://doi.org/10.1016/j.compscitech.2012.10.015
Wind turbine blade design review
Schubel, P. J. and Crossley, R. J.. 2012. "Wind turbine blade design review." Wind Engineering. 36 (4), pp. 365-388. https://doi.org/10.1260/0309-524X.36.4.365
Wind turbine blade design
Schubel, P. J. and Crossley, R. J.. 2012. "Wind turbine blade design." Energies. 5 (9), pp. 3425-3449. https://doi.org/10.3390/en5093425
Review of structural health and cure monitoring techniques for large wind turbine blades
Schubel, P. J., Crossley, R. J., Boateng, E. K. G. and Hutchinson, J. R.. 2013. "Review of structural health and cure monitoring techniques for large wind turbine blades." Renewable Energy. 51, pp. 113-123. https://doi.org/10.1016/j.renene.2012.08.072
Can flax replace E-glass in structural composites? A small wind turbine blade case study
Shah, Darshil U., Schubel, Peter J. and Clifford, Mike J.. 2013. "Can flax replace E-glass in structural composites? A small wind turbine blade case study." Composites Part B: Engineering. 52, pp. 172-181. https://doi.org/10.1016/j.compositesb.2013.04.027
Mechanical property characterization of aligned plant yarn reinforced thermoset matrix composites manufactured via vacuum infusion
Shah, Darshil U., Schubel, Peter J., Clifford, Mike J. and Licence, Peter. 2014. "Mechanical property characterization of aligned plant yarn reinforced thermoset matrix composites manufactured via vacuum infusion." Polymer-Plastics Technology and Engineering. 53 (3), pp. 239-253. https://doi.org/10.1080/03602559.2013.843710
Experimental determination and control of prepreg tack for automated manufacture
Crossley, R. J., Schubel, P. J. and Warrior, N. A.. 2011. "Experimental determination and control of prepreg tack for automated manufacture." Plastics Rubber and Composites. 40 (6-7), pp. 363-368. https://doi.org/10.1179/174328910X12777566997810
The tensile behaviour of off-axis plant fibre composites: an insight on the non-linear stress-strain response
Shah, Darshil U., Schubel, Peter J., Clifford, Mike J. and Licence, Peter. 2012. "The tensile behaviour of off-axis plant fibre composites: an insight on the non-linear stress-strain response." Polymer Composites. 33 (9), pp. 1494-1504. https://doi.org/10.1002/pc.22279
Time-temperature equivalence in the tack and dynamic stiffness of polymer prepreg and its application to automated composites manufacturing
Crossley, R. J., Schubel, P. J. and De Focatiis, D. S. A.. 2013. "Time-temperature equivalence in the tack and dynamic stiffness of polymer prepreg and its application to automated composites manufacturing." Composites Part A: Applied Science and Manufacturing. 52, pp. 126-133. https://doi.org/10.1016/j.compositesa.2013.05.002
A coupled structural and flow approach for numerical simulation of the light resin transfer moulding process. II: Fabric permeability and compaction characterisation, model results and a 6-kW wind turbine case study
Hutchinson, J. R. and Schubel, P. J.. 2014. "A coupled structural and flow approach for numerical simulation of the light resin transfer moulding process. II: Fabric permeability and compaction characterisation, model results and a 6-kW wind turbine case study." Journal of Reinforced Plastics and Composites. 33 (13), pp. 1237-1257. https://doi.org/10.1177/0731684414527806
A coupled structural and flow approach for numerical simulation of the light resin transfer moulding process. I: Model outline
Hutchinson, J. R., Schubel, P. J. and Said, R.. 2014. "A coupled structural and flow approach for numerical simulation of the light resin transfer moulding process. I: Model outline." Journal of Reinforced Plastics and Composites. 33 (14), pp. 1332-1338. https://doi.org/10.1177/0731684414527805
Furan matrix and flax fibre as a sustainable renewable composite: mechanical and fire-resistant properties in comparison to phenol, epoxy and polyester
Crossley, Richard, Schubel, Peter and Stevenson, Anthony. 2014. "Furan matrix and flax fibre as a sustainable renewable composite: mechanical and fire-resistant properties in comparison to phenol, epoxy and polyester." Journal of Reinforced Plastics and Composites. 33 (1), pp. 58-68. https://doi.org/10.1177/0731684413502108
On recycled carbon fibre composites manufactured through a liquid composite moulding process
Shah, Darshil U. and Schubel, Peter J.. 2016. "On recycled carbon fibre composites manufactured through a liquid composite moulding process." Journal of Reinforced Plastics and Composites. 35 (7), pp. 533-540. https://doi.org/10.1177/0731684415623652
Understanding the buckling behaviour of steered tows in automated dry fibre placement (ADFP)
Matveev, M. Y., Schubel, P. J., Long, A. C. and Jones, I. A.. 2016. "Understanding the buckling behaviour of steered tows in automated dry fibre placement (ADFP)." Composites Part A: Applied Science and Manufacturing. 90, pp. 451-456. https://doi.org/10.1016/j.compositesa.2016.08.014
Green Composite Materials
Wang, Hao, Schubel, Peter, Yi, Xiaosu, Zhu, Jin, Ulven, Chad and Qiu, Yiping. 2015. "Green Composite Materials." Advances in Materials Science and Engineering. 2015. https://doi.org/10.1155/2015/487416
Automated Finite Element Modelling of 3D Woven Textiles
Zeng, X. S., Long, A. C., Clifford, M. J., Iniotakis, C., Probst-Schendzielorz, S. and Schmitt, M. W.. 2010. "Automated Finite Element Modelling of 3D Woven Textiles." 3rd World Conference on 3D Fabrics and their Applications. 20 - 21 Apr 2011
CFD Flow Simulation for Impregnation of 3D Woven Reinforcements
Zeng, X., Endruweit, A., Long, A. C. and Clifford, M. J.. 2010. "CFD Flow Simulation for Impregnation of 3D Woven Reinforcements." International Conference on Textile Composites (TEXCOMP). United States. IOP Publishing.
Characterizing and constitutive modelling of aramid fibres at high strain rates
Tan, V. B. C., Zeng, X. S. and Shim, V. P. W.. 2008. "Characterizing and constitutive modelling of aramid fibres at high strain rates ." International Journal of Impact Engineering. 35 (11), pp. 1303-1313. https://doi.org/10.1016/j.ijimpeng.2007.07.010
Modelling crimp in woven fabrics subjected to ballistic impact
Tan, V. B. C., Shim, V. P. W. and Zeng, X.. 2005. "Modelling crimp in woven fabrics subjected to ballistic impact." International Journal of Impact Engineering. 32 (1-4), pp. 561-574. https://doi.org/10.1016/j.ijimpeng.2005.06.008